Designing

1. Development of engineering and design documentation for construction in all parts

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1.1. Investment justification.

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Generally, design preparation of construction consists of three basic stages [13] in investment process:

• Determination of investment objective, characteristics of construction project, construction site. The customer (investor) evaluates opportunities to invest and achieve target technical and economical performance based on required investigations. The customer represents declaration (application) of intent relying on solutions accepted at this stage. After obtaining positive decision from local executive body the customer shall start development of investment justification for construction. 
• Development of investment justification for construction, obtaining of executive body approval for construction site and permission to develop design documentation. 
• Development, coordination, expert review and approval of design documentation, and obtaining a resolution to allot land area for construction accordingly.

In general, investment justifications are developed by the customer with engagement, if appropriate, contractual engineering and design organizations qualified for the relevant activity in the established order.

Specialists of our organization have required experience and skill for development of investment justification both for construction of a new project and upgrading of the existing ones. The development shall be carried out pursuant to applicable RF legislation

1.2. FEED.

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FEED (front end engineering design) is a design stage preceding development of design documentation. Usually, the FEED contains the following basic sections:

• process summary;
• characteristics of feed, intermediate products and finished products;
• physicochemical and thermal properties of feedstock, intermediate products, by-products, finished products, and processing waste;
• chemical quality, physicochemical basis of processes including those of waste recycling;
• description of production process flow diagram;
• mathematical descriptions of the vessels and the process;
• data for calculation and selection of primary process equipment;
• production automation and mechanization guidelines;
• analytical process monitoring;
• environmental protection, processing waste recovery;
• safety, industrial sanitation, fire fighting, and environmental protection policy.

Our organization is prepared to develop detail documentation for gas cleaning unit on the basis of proprietary design or using design developed by the third party.

1.3. Design documentation.

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1.4. Detail documentation.

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1.5. Development of design documentation for non-standard equipment.

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“Giprogazoochistka” OJSC makes maximal use of standard, catalogue equipment thus enabling to reduce design period, completing of equipment and increase the project quality. But in many cases, main process equipment has to be developed for each project individually. In this case the development is carried out based on understanding and precise simulation of physicochemical processes in the vessels, and objective analysis of the similar equipment performance at existing production operations. Opinions of the unit personnel in respect of serviceability and repairability of the similar equipment is the vital point in development. List of developed equipment:

• heaters, burners for various purposes;
• catalytic reactors;
• vertical vessels (columns), adsorbers, absorbers;
• tanking equipment;
• stacks including steel ones.

2. Development of modular packaged equipment.

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Upon customer request, some types of equipment and the unit itself are developed by “Giprogazoochistka” OJSC as modular packages. In this case  gas processing unit is built as self-contained module or a package of modules. In general, modules are made in the form of transportable container with full range of equipment inside it. They are installed on ready-made foundations.  The unit installation is limited to connection of the same-name lines and communication lines of the ajacent modules. Upon installation completion the unit can be connected to existing gas treatment / processing system. Such an approach provides considerable acceleration of installation works, levels down requirements for the number and qualification of personnel of construction and mounting organization, and increases installation quality. 

3. Development of industrial automation project.

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The objective of automation is to increase efficiency and safety of production process. Simultaneously, such problems as increase of process control quality and equipment availability, enhancement of labour ergonomics of process operators, storage of information regarding process progress and emergency situations are being solved.

Specialists of the Group propose a development of high-tech complex automation systems for new and debottlenecking projects. In consequence of its implementation the production facility operates as a unified interactive complex of highly developed process based on sophisticated machines, instrumentation, state-of-the-art technologies, and advanced management techniques. Process automation within the frames of a single production process allows to construct a basis for introduction of production control systems and enterprise management systems.

In conditions of intense competition, international leaders of processing industry attract attention primarily by introduction of high-tech computer-aided company management technologies ranging from distributed control systems to global complexes of enterprise resource planning.

Specialists of “Giprogazoochistka” and "Stins Coman” companies have great practical experience in implementing projects on comprehensive enterprise automation and field development in oil and gas, metallurgic, power engineering and other industries including enterprises with uninterrupted operating cycle: OJSC “NLMK”, LLC “Naryanmarneftegaz”, OJSC “Achinsky Refinery”, LLC “KINEF”, OJSC “Zavod imeny I.A. Lihacheva”, CJSC “Yamalgasinvest” (Moscow, Novy Urengoy, Smolensk, Torzhok, Yugorsk, Ukhta, Saratov, Vologda, St. Petersburg), OJSC “Kazanorgsintez”, OJSC “ Mozirsky Refinery”, OJSC “Salavatnefteorgsintez”, LLC “Yamburgasdobycha”, LLC “Lukoil-Permnefteorgsintez”, OJSC “Omsky Kauchuk”, CJSC “Ecooil”, NK “Rosneft”, etc.

The company experience covers automation of all basic functional levels of manufacturing enterprise management:

1. Automatic process control systems – Automatic process control systems (DCS -Distributed Control Systems)
2. Run-time systems - MES (Manufacturing Execution Systems)
3. Business administration systems - ERP (Eerprise Resource Planning).

The projects are implemented both in the Russia area, and in CIS countries and far-abroad countries.